Description
 

Failure Mode & Effects Analysis (FMEA) is a step-by-step approach for identifying all possible failures in a design, a manufacturing or assembly process, or a product or service. The purpose of the FMEA is to take actions to eliminate or reduce failures, starting with the highest-priority ones. FMEA also documents current knowledge and actions about the risks of failures, for use in continuous improvement. (For users from the automotive industry, kindly note that the FMEA process described in this presentation is not aligned to the AIAG-VDA FMEA methodology.)

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In this FMEA PPT training presentation, you can teach your employees on the proper steps to construct an FMEA for a design or process, and then implement action plans to eliminate or reduce the risks of potential failures.

 

Note: This training package includes:

1.  FMEA PPT training presentation (PowerPoint format)

2.  FMEA form (Excel format)

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Learning Objectives

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1. Understand what an FMEA is, why it is used, and when can it be deployed

2. Understand the definitions, scoring system and calculations used in an FMEA

3. Learn the steps to developing an FMEA and the pitfalls to avoid

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Contents

 

1.  Introduction to FMEA

• Examples of Product Recall

• Murphy's Law

• The Bathtub Curve

• History of FMEA

• What is FMEA?

• FMEA Application Examples

• Published Guidelines

• Rule of 10

• Benefits of FMEA

• FMEA as Historical Record

• Types of FMEAs

• The FMEA Form

• Example of FMEA

• FMEA vs. RCA

• Relationship Between 8D and FMEA

• When to Use FMEA

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2.  FMEA: Definitions, Scoring System & Calculations

• Definitions

• Severity, Occurrence & Detection

• Scoring System

• Risk Priority Number (RPN)

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3.  FMEA Procedure

• Getting Started: Form a Team

• How to Construct an FMEA

• FMEA Inputs & Outputs

• Creating a Block Diagram

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4.  FMEA Example

• FMEA Example: P.R. Submission Process

• Group Workshop on FMEA

• Reasons Why FMEA Fail

• Summary

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You may also be interested in the following training presentations (sold separately):​

1. A3 Problem Solving Process & Tools

2. 8D Problem Solving Process & Tools

3. PDCA Problem Solving Process & Tools

4. Root Cause Analysis Frameworks & Tools

5. Root Cause Analysis

6. 5 Whys Analysis Toolkit

7. 5 Steps of Problem Solving

8. Business Process Reengineering (BPR)

9. Problem Solving & Visualization Tools

10. Advanced Product Quality Planning (APQP)

11. Failure Mode & Effects Analysis (FMEA)

12. Mistake-Proofing

13. Total Quality Management (TQM)

14. Reducing the Cost of Quality

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