“We are what we repeatedly do.

Excellence, therefore, is not an act but a habit.”

 

Aristotle

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​Description
 

The TWI Job Instruction (JI) program trains supervisors in how to instruct a person to perform a job correctly and safely; and to be productive as quickly as possible, while creating less scrap, rework, and damage to tools and equipment. 

 

This tried and tested methodology is based on the 4-Step Method of Job Instruction and utilizes tools such as the Job Breakdown Sheet and Training Timetable. These work standards then provide the foundation for employee engagement, continuous improvement and problem solving.

 

As a trainer/coach, you will learn how to set the stage for instruction, effectively demonstrate the task, observe and coach the operator and taper off coaching with proper follow-up. Benefits experienced when practicing Job Instruction are reduced training time, less scrap and rework, fewer accidents, and increased job satisfaction.

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Note: This training package includes:

1. TWI Introduction & TWI JI PPT training presentation (PowerPoint format)

2. JI Job Breakdown Sheet (Word format)

3. JI Training Time Table (Word format)

4. Printing Guidelines for JI Pocket Card

5. TWI JI Poster (PDF format, in color and monochrome, printable in A3 size)

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Learning Objectives

 

1. Conduct training based on the 4-Step Method of Job Instruction

2. Apply the Job Breakdown process to define the important steps, key points and reasons used

3. Utilize a Time Table for Training to identify, prioritize and schedule the training necessary for productivity improvement

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Contents

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1. Introduction to Job Instruction

2. Role of Supervisors in Lean Transformation

3. Five Needs of Good Supervisors

4. Workforce Instruction – Two Ineffective Methods

5. Four Steps of Job Instruction

6. Four Steps to Get Ready

7. Job Breakdown – Important Steps, Key Points & Reasons

8. Training Timetables

9. Special Instruction Problems (and how to handle them)

10. Standard Work & Problem Solving

11. How to Implement Job Instruction

 

 

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You may also be interested in the following presentations (sold separately):

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1. Training Within Industry: Job Instruction (JI)

2. Training Within Industry: Job Methods (JM)

3. Training Within Industry: Job Relations (JR)

4. Training Within Industry: Job Safety (JS)

5. Training Within Industry: Problem Solving (PS)

6. Training Within Industry: The Core Programs (JI + JM + JR)

7. Training Within Industry: The Complete Programs (JI + JM + JR + JS + PS)

8. Standard Work 

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